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Welding Equipment

In order to meet the increasing expectations of its customers, FAD spa has created a new welding department in its facility located in Cambiago. FAD manufactures internally all the design and production phases, increasing further the control of all the manufacturing stages until the finished products. .

FAD group after complete renewal of forging facilities (Forge Nicromo) in the new plant at Cortenova (LC) and the renovated machining department in the headquarters at Cambiago , has set up in the welding department, enabling to offer to customers, also weld overlaid final machined pieces, fully realized internally at FAD Group facilities from forging to delivery.

The new welding stations are able to carry out automatic and semi-automatic processes for various GMAW, GTAW, SAW, SMAW plus any manual welding application.

All welders are qualified according to the main standards and International Codes (ASME IX, DNV-OS-F101, EN, API). Specific procedures can be issued for each project.

The internal inspections are followed by Welding Inspector CSWIP according to TWI Certification Ltd. FAD has internal staff for NDT controls according to UNI EN ISO9712 / SNT TC1A

WORKSTATION WF01

Model: ROBOT HYUNDAI Type HH010L (8 axis)
Welding equipment: SELCO Genesis 5000 GSM (Process GTAW & GMAW)
Rotary Positioner: Max 3.500 Kg – Angle 0° To 90° - Board O.D. 1.200 mm
Application: Weld Overlay on Ring Groove, Full Face and Internal Bore from 2” to 36” , Body Valves, Flanges, Bulkhead, Anchor & Pipes (MAX Length 1000 mm)

WELDING NECK & SWIVEL RING FLANGES 13.5/8”-10K, RJ + FULL FACE AND FULL BORE WITH WELD OVERLAY ER NiCrMo3 (GMAW PROCESS)

WORKSTATION WF02

Model: JOIST & ROTARY POSITIONER by ILC Welding
Welding equipment: SELCO Genesis 5000 GSM (Process GTAW & GMAW) + (IN PROGRES SAW PROCESS)
Rotary Positioner: Mod. TGE3500 Max 3.600 Kg – Angle 0° To 120° - Board O.D. 1.500 mm
JOIST: Mod. MF3000x3000 RUN (dimensions 4500x4200)
Application: Weld Overlay on Ring Groove, Full Face and Internal Bore from 2” & OVER, Body Valves, Flanges, Bulkhead, Anchor & Pipes (Length 1000 mm TO 5000 mm)

WELDING NECK 13.5/8”-10K, RJ + FULL FACE AND FULL BORE WITH WELD OVERLAY ER NiCrMo3 (GMAW PROCESS)FITTING TEE 24” x 10” FULL CLADDING IN ER NiCrMo3 (GMAW PROCESS)

WORKSTATION WF03 (IN PROGRESS)

Model: ROBOT HYUNDAI Type HH010L (8 axis)
Welding equipment: SELCO Genesis 5000 GSM (Process GTAW & GMAW)
Rotary Positioner: Max 3.500 Kg – Angle 0° To 90° - Board O.D. 1.200 mm
Application: Weld Overlay on Ring Groove, Full Face and Internal Bore from 2” to 36” , Body Valves, Flanges, Bulkhead, Anchor & Pipes (MAX Length 1000 mm)